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dia-Z

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Precision Tool Setting for CNC Machines

DIA-Z Tool Setter is a highly reliable and precise tool measuring device designed for CNC machine tools. Engineered for durability and accuracy, the DIA-Z enhances machine performance by automatically setting tool length and diameter, reducing setup time, and improving manufacturing efficiency.

Key Features:

  • Robust and Durable Design: Built to withstand harsh machine shop environments, the DIA-Z ensures consistent performance over extended use.

  • High Accuracy: Offers precise tool length and diameter measurements, minimizing manual errors and increasing machining precision with Z repeatability within 2.00 µm 2σ and Diameter repeatability within 20.00 µm 2σ .

  • Reduced Setup Time: Automates the tool setting process, significantly cutting down setup time and maximizing machine uptime.

  • Easy Integration: Compatible with a wide range of CNC controllers and easily integrates into existing machining processes.

  • Improved Productivity: Reduces scrap and rework by ensuring accurate tool data, leading to consistent part quality.

  • Tool monitoring - Tool breakage and tool stick out can be monitored to prevent scrappage

Applications:

  • Tool length and diameter measurement

  • Tool breakage detection

  • Automatic offset updates in CNC machines

  • Applicable across milling, turning, and multi-axis machining centers

  • How is it different from a mechanical edge finder?
    This is a 3D probe
  • What is the benefit of using Probe vs conventional methods?
    You can achieve about 70% more productivity by lessening the setting time and do post machine inspections before removing it
  • Does Manleo 3D Datum finder probe have cnc interface?
    No. Currently its a mechanical 3D Datum finder probe with light and buzzer indicators which trigger on touching metalic surfaces. We are working on wired and wireless probes.
  • Does Manleo probe work on all types of materials and machines?
    No, It is a conductive probe and works on conductivity between the spindle and work table. It can only trigger on metallic surfaces like Steel, Copper, aluminium and Alloys
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