AUTO TOOL SETTER

First time in India, Fully Automatic Conductive 3D Tool Setter. Works on conductive electrical path from the body to the Top plate. LED indicator lights are used to show the trigger state of the probe.

Basic configuration:

The standard: ATS

20mm Base plate for Bed clamping

10 meters 0.25sq 4 core wire cable with 3 meters Steel braided conduit.

Aviation plug with IP67 rating for easy disassembly in case of damage (First in class)

 

Applicable equipment and working condition:

Suitable for various specifications of machine centers, CNC boring and milling machines, and drilling-tapping machine centers, etc

Suitable for checking workpieces of all kinds of solid materials.

Application:

Setting Tool and workpiece coordinate system and machining zero points Automatically before processing

Detect and control the key dimensions, position coordinates, and their precision Automatically between two processes

Detect the precision of the key dimensions, shapes, position after processing.

Technical Parameters:

Stylus sensing direction: ±X, ±Y, +Z

Stylus sensing over-travel: X-Y±15°, Z -5 mm

The trigger force in Z direction: 0.1 g

Trigger force in X-Y surface( standard stylus ) : 0.1g

Unidirectional repeatability(2σ): ≤ 10 μm

Input voltage is 24±10% V DC and the output Skip Voltage of 24V

Controllers - Siemens (Uses Sinumerik Auto Probe cycles), Fanuc, Mitsubishi, Winmax(Under Development)

Why Our Auto Tool setter?

  • 1-year replacement warranty

  • Once set, No setting required for 1000 actuation

  • No Rotation needed since 3D

  • X Y Z 5mm Over travel protection

  • Probes serviceable in case of damage, No need of service engineer to uninstall probes from controller for shipment, remove aviation plug and easy disassemble.

Auto Toolsetter catalog

Drawing design

ATS_edited.jpg

Frequently asked questions

Are products serviceable? Are spares easily available?


Yes, our products are serviceable and spares are easily available (example – stylus, battery etc). Typically within 2 days SLA and 5-15 days SLA depending upon damage caused to body and internals.




What is the average life of the product?


Average life of our products is 5 years, and based on customer feedback from several customers, they are able to easily use it for 10+ years as well.




What is the material used?


We use high quality SS 304 and Aluminium alloyes. All materials are engineered for long term use and fit for purpose.




Are there any prerequisites for Product to work?


Our products work on conductivity principle and hence this needs to hold good for product to work. Your VMC Spindle and Table needs to be grounded for the probe to work.




Is any training needed to use the product?


The products are designed for ease of use and hence need little to less training. User manual that will be sent along with product and these are enough to get going.




Are there any maintenance protocols to be followed for upkeep


Coolant is to be kept away or wiped off product before use, inside of spindle to be kept clean for accurate measurements. We recommend stylus to be changed once in 6 months and send the product for service after a year to ensure maximum benefits and consistency. Concentricity settings at periodic intervals is to be done and if used in multiple machines, we will guide you on the same.




Do you supply anywhere in India/ outside?


Yes, we cater to anywhere in India and Outside. Standard shipping timelines and charges will apply.




If I need price of your product, how can we get that info?


Please write to us at sales@manleo.com and we will revert.




Does your product come with any guarantee or warranty?


Yes, our probes come with 30 days money back guarantee subject to only light wear/tear and does not qualify in case of damage. Our products also come with 1 year warranty.




How is this different from Tool Pre-setters available?


Tool Pre-setters are measured in separate room. If the machine is not cleaned or properly maintained, the GPA values might not change. Also live tool measurement might take long time to go to Pre-setter and check.




Does Manleo Tool setter have CNC interface?


ATS has a CNC interface. It supports Fanuc controllers. we also support Mitsubishi and Siemens(In Beta stage).




Which tools can be used, which cannot be used?


Tool to be used - HSS, Carbide tools Tools which cannot be used - Diamond tools, Non conductive tools and coating(Test the tools manually for conductivity before usage)




What happens if i break the top plate


The top plate can be replaced manually by user. The cost of Top plate is 1500Rs